Last updated on 27-Jul-2001 10:17 AM

 

 

1   Before Starting

2   Filter Manifest

3   Disassembling the Filter Wheels

4   Installing a Filter

1 Before Starting

  It is vital that the filter manifest matches the filters actually loaded in the wheel. Be sure to update this page whenever new filters are installed.

  The filters are the most fragile and most difficult to replace components after the detector, so be sure that you have all equipment and parts prior to starting work on the filter wheel.

  The filters are cooled to 28K and tilted by 3.1 degrees to the optical axis.

2 The Filter Manifest

Filter Wheel Index

Wheel A/1

Element 1 Element 2

Installed

Notes
1 F105B53 (OCLI W10527-8) 30/7/99  
2 F22B15 (K) 6/11/98 Chipped within beam diameter
3 F34B9 (L) 6/11/98  
4 F47B5 (nbM) 6/11/98  
5 F198B27 (FK Q Band) 6/11/98  
6 F209B42 (1NL)   13/5/99  
7        
8 F103B10 (OCLI-Q)   6/11/98  
9 -      
10 F116B9 (OCLI-R) BaF2 6/11/98  
11 F125B9 (OCLI-S) BaF2 6/11/98  
12 -      
13 BLANK    
14 F79B10 (OCLI-N) CaF2 6/11/98  
15 F88B10 (OCLI-O) CaF2 6/11/98  
16 F97B10 (OCLI-P) 6/11/98  
17 -      
18 -      
19 F128B2 (FK nb) 6/11/98  
20 F66L (A)   20/9/00 Cut-on filter (OCLI L06460-8/A)
21 F185B9 (1NB) 10/3/99  
22 F161L 26/4/01  
23 F107B4 26/6/01 10688-379
24 F122B3 26/6/01 12234-418

 

 

Filter Wheel Index

Wheel B/2

Element 1 Element 2

Installed

Notes
1 -    
2 -    
3 -    
4 -    
5 -    
6 F209B42 (1NS)   13/5/99 Chipped outside beam. Moved here on 20/9/00.
7 -      
8 -      
9 Polarising Grid T   18/8/99 Polarisation axis tangential to wheel
10 Polarising Grid R   26/6/01 Polarisation axis radial to wheel
11 -      
12 -      
13 BLANK    
14 -      
15 -      
16 -    
17 Etalon N 6/11/98 Moved here from A21 on 30/7/99
18 Polystyrene 10/3/99 Moved here from A22 on 30/7/99
19 -    
20 F66L (B)   20/9/00 Cut-on filter (OCLI L06460-8/B)
21 F185B9 (1NC) 10/3/99 Moved here from A24 on 20/9/00
22 -      
23 -      
24 -      

You can compare filter installation dates with the Cooldown Record to see how many times a filter has been cooled from room temperature to <100K.

 

 

3 Disassembling the Filter Wheels

3.1  Cover the aperture in the filter cover plate and remove the eleven screws which hold it down to the filter wheel assembly.
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3.2  To remove the motor drive, undo the four screws holding the worm gear support bracket onto the main structure, rotate the Oldham coupling to allow the gear to be removed and remove the gear and bracket together.
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3.3   To remove the filter wheel, remove its cover plate, (leave the cover plate on the other filter wheel), and undo the four sprung Allen screws which hold down the brass coloured bearing cover.
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3.4   Underneath is a brass coloured block held in place by two hex screws. Slacken these slightly (you will need to hold the filter wheel to stop it rotating), then lay the assembly flat, with the block uppermost and the wheel supported on its central cover plate. As you undo the two screws the filter wheel will drop down onto its support. The rest of the assembly can then be lifted clear.
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3.5   Remove the block and the four Belleville washers as well as the two bearings from either side of the filter wheel. Note that the bearings should have the two markings facing each other, on the inner side of the bearing pair. Also, it is the bearing with the smaller chamfer in its inner diameter which mounts first on the filter wheel.
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3.6   Repeat the procedure for the other filter wheel, remembering to to keep the parts marked and separate.
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4 Installing a Filter

  Remember to update the filter manifest at the same time as installing them in the wheel.
4.1   Filters may be installed/removed with or without dismantling the wheels from the Filter Module.   If a wheel has been removed, Support the filter wheel so that it is raised up a few inches, with the retaining clips on top as shown in Figure 4.1.   Otherwise lay the full assembly on blocks with the appropriate wheel uppermost. Remove the sheetmetal filterwheel cover and drive the lower wheel motor by hand until a clear position is in the light path.   This allows the special mounting tool access to filters in the upper wheel.

Figure 4.1. Mounting filters in filter wheel A1 using the special tool.

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4.2   Mount a melinex film washer in the empty filter wheel socket to protect the filter from being scratched by the socket.
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4.3   Insert the special filter mounting tool through the socket from underneath, place the filter on it and retract the tool to leave the filter in the socket, as shown in Figure 4.1. If the filter comprises two elements (i.e if it has a blocking component), separate them using a melinex washer.
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4.4    Place a melinex washer on top of the filter stack to protect it from the locking filter spacer.
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4.5    Place the locking filter spacer (shown at the right in Figure 4.5) carefully in the socket, using the tongue and groove feature to seat it properly. Some filters will have cylindrical aluminium spacers (2.75mm thick for the OCLI silicate set) which must be mounted in the socket before the locking spacer.

Figure 4.5. The special filter insertion tool (white) and an aluminium filter spacer (right).

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The distance that the upper surface of the locking filter spacer projects sets the force that will be exerted on the filter. If the limit of 3mm is exceeded the filter may break.
4.6    Check that the upper surface of the filter spacer projects no more than 3mm above the surface of the filter wheel and is parallel to it. Carefully lift, twist and lower the filter retaining clips into the indents in the locking filter spacer.
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